Cover simple diagnostics and how I replaced broken FET on JHEMCU GHF411
Except perhaps DroneMesh on youtube, very little concrete info for beginners.
Everything is done with POWER OFF.
There are 2 common ways ESC break. Shorted FET. Dead 5V regulator.
1.
What is a FET? Its a transistor.. a switch.
When there is charge on the gate, electricity flows. Otherwise its open.
Most ESC (30mm, 20mm, and all >15A AIO) have nFET in a square 3x3 or 6x6 mm 8 pin package.
Here is the Toshiba 2R203 on JHEMCU GHF411 AIO
2.
How do I find what's what?
The Gnd and + pads are easy. You have to find the FET where the short is.
Each motor pad has an identical set of corresponding FET + capacitor + emf magic circuit.
The left pad is connected to the FET on the left, and so on.
I drew 3 arrows. The red arrow is the drain side. The green line is the pin4 gate. The black arrow is the source.
For example: put multimeter in continuity. hold the +, and with other probe, touch any of the 4 left pins. They are connected!
3.
How do I check my ESC for short?
Set multimeter in continuity (beeping) mode. or measure Ohms.
look at picture above and the red and black arrows.
Hold probe on the motor pad. (Doesn't matter if black/red one).
then
with other probe, touch +, and then gnd. No beeps = OK.
What we are doing is effectively putting probes on the DRAIN, and SOURCE DIRECTLY.
And as you recall from 1st image, unless there is a charge, the switch is open.
*Repeat for all 3 pads, and then for all 4 motors.*
4.
This is my board. I put X on the broken FET. Motor pad shorted to +.
5.
Tricky part. Sometimes you get lucky, and there is space to pull FET up after heating.
But, there is huge risk tweezers will push something.
Solution. Remove all the components marked in green. 2 capacitors, and the Vreg.
6.
OK. How to do it?
Have the board held by pliers or something steady!
Remove/disconnect everything from the board (I was lazy today)
a) Use small nozzle and low airflow. I set hot air to 460C.
b) I circle over whole board about 8cm / middle finger distance, for 1min to heat board. This prevents thermal shock.
c) Put blob of Amtech NC-559 flux on work area.
d) Get tweezers ready in 2nd hand, and bring hot air about 2 cm straight above the target and make little circles.
e) The solder under the hot air gun turns silver. Be patient! You will see the flux smoking.
Keep hovering another 10-20sec and gently touch the part. If it moves, pick it up, or push it off the empty area of the board.
DO NOT HIT OR SHAKE THE BOARD.
f) Now re-test the board. Maybe the short disappears after you removed the adjacent capacitor. Or, the broken FET is actually on opposite side of the board. Or you removed the wrong one. This part can be frustrating!!
g) (optional) Tricky part. With almost clean solder iron, tin the pads on the FET while holding it with tweezers.
If done right, the FET will auto-position as it solders and not have cold joint. But too much solder and the important gate can be bridged. Yes, there is already tiny bit of solder left on the board, but the 63/37 we tin flows better.
h) Add big blob of Amtech flux. Position the FET/part as close as possible to target.
i) Like before, start from 8cm away, slowly heating up board, and then "zoom in" on your target.
Be VERY carefull when you are blowing close to the board, because like me, you can blow away other things.
j) As the flux is smoking, keep going another 10-20sec.
ADD MORE flux, and keep going in little circles around the target another 10-20sec.
This makes its not just some of the pads that flowed and soldered.
k) Be patient. Board is very hot. Let it cool slowly.
l) DONT JUST PLUG IN BATTERY! Repeat the continuity checks before.
Don't have a smoke stopper. I have the solution for you! ANY weak battery will do. Even a Duracell 9V. If you dont immediately see bootup LEDs and the ESC chime, it should give you time to pull the plug and save a motor from smoking!
Except perhaps DroneMesh on youtube, very little concrete info for beginners.
Everything is done with POWER OFF.
There are 2 common ways ESC break. Shorted FET. Dead 5V regulator.
1.
What is a FET? Its a transistor.. a switch.
When there is charge on the gate, electricity flows. Otherwise its open.
Most ESC (30mm, 20mm, and all >15A AIO) have nFET in a square 3x3 or 6x6 mm 8 pin package.
Here is the Toshiba 2R203 on JHEMCU GHF411 AIO
2.
How do I find what's what?
The Gnd and + pads are easy. You have to find the FET where the short is.
Each motor pad has an identical set of corresponding FET + capacitor + emf magic circuit.
The left pad is connected to the FET on the left, and so on.
I drew 3 arrows. The red arrow is the drain side. The green line is the pin4 gate. The black arrow is the source.
For example: put multimeter in continuity. hold the +, and with other probe, touch any of the 4 left pins. They are connected!
3.
How do I check my ESC for short?
Set multimeter in continuity (beeping) mode. or measure Ohms.
look at picture above and the red and black arrows.
Hold probe on the motor pad. (Doesn't matter if black/red one).
then
with other probe, touch +, and then gnd. No beeps = OK.
What we are doing is effectively putting probes on the DRAIN, and SOURCE DIRECTLY.
And as you recall from 1st image, unless there is a charge, the switch is open.
*Repeat for all 3 pads, and then for all 4 motors.*
4.
This is my board. I put X on the broken FET. Motor pad shorted to +.
5.
Tricky part. Sometimes you get lucky, and there is space to pull FET up after heating.
But, there is huge risk tweezers will push something.
Solution. Remove all the components marked in green. 2 capacitors, and the Vreg.
6.
OK. How to do it?
Have the board held by pliers or something steady!
Remove/disconnect everything from the board (I was lazy today)
a) Use small nozzle and low airflow. I set hot air to 460C.
b) I circle over whole board about 8cm / middle finger distance, for 1min to heat board. This prevents thermal shock.
c) Put blob of Amtech NC-559 flux on work area.
d) Get tweezers ready in 2nd hand, and bring hot air about 2 cm straight above the target and make little circles.
e) The solder under the hot air gun turns silver. Be patient! You will see the flux smoking.
Keep hovering another 10-20sec and gently touch the part. If it moves, pick it up, or push it off the empty area of the board.
DO NOT HIT OR SHAKE THE BOARD.
f) Now re-test the board. Maybe the short disappears after you removed the adjacent capacitor. Or, the broken FET is actually on opposite side of the board. Or you removed the wrong one. This part can be frustrating!!
g) (optional) Tricky part. With almost clean solder iron, tin the pads on the FET while holding it with tweezers.
If done right, the FET will auto-position as it solders and not have cold joint. But too much solder and the important gate can be bridged. Yes, there is already tiny bit of solder left on the board, but the 63/37 we tin flows better.
h) Add big blob of Amtech flux. Position the FET/part as close as possible to target.
i) Like before, start from 8cm away, slowly heating up board, and then "zoom in" on your target.
Be VERY carefull when you are blowing close to the board, because like me, you can blow away other things.
j) As the flux is smoking, keep going another 10-20sec.
ADD MORE flux, and keep going in little circles around the target another 10-20sec.
This makes its not just some of the pads that flowed and soldered.
k) Be patient. Board is very hot. Let it cool slowly.
l) DONT JUST PLUG IN BATTERY! Repeat the continuity checks before.
Don't have a smoke stopper. I have the solution for you! ANY weak battery will do. Even a Duracell 9V. If you dont immediately see bootup LEDs and the ESC chime, it should give you time to pull the plug and save a motor from smoking!